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Metal

Linear 3D capturing of parts

  • Modular system by the company Mabotic
  • Quick and easy digitalization
  • No deformation of single profiles by means of the global shutter from the scanCONTROL profile scanner
linear-3d-capturing-parts-2.jpg
linear-3d-capturing-parts.jpg

Chamfers on copper rings

  • Material is corroded and has changes in the degree of gloss
  • Complete measurement takes less than 1 second
  • Width of the chamfer is at 0.8 mm
  • Additionaly the angle of the chamfer is being checked
chamfers-on-copper-rings.jpg
chamfers-on-copper-rings-2.jpg

Outline measurement on pipe ends

  • Using a scanner for each end
  • Shiny surface
  • Partially steep edges
outline-measurement-pipe-ends.jpg
outline-measurement-pipe-ends-2.jpg

Measurement of concentricity on joints

  • Connection of two parts with a metal slide bearing
  • Circular control (180°) and step measurements
  • Derivated from that determination of the concentricity of the three elements
measurement-concentricity-joints.jpg
measurement-concentricity-joints-2.jpg

Velvet control

  • Position of the velvet
  • Height of the velvet
  • Defects/Tipping of the velvet
  • 250 velvets/min
velvet-control-2.jpg
velvet-control.jpg

Pin control

  • Position of pins
  • height of pins
  • Number of pins and defects
  • 187 pins / min
pin-control.jpg
pin-control-2.jpg

Railway tracks

  • 2 scanners per rail
  • 50mW laser for highspeed measurement on rails (partially shiny or dark surfaces)
  • Ambient temperature from -20 to +80 °C (Cooling and heating by a customer system)
  • Detection of defects on the rails during the overrun
  • Evaluation software by customer
railway-tracks.jpg

Tracking of a welding seam on pipelines

  • Measuring the position of the welding seam
  • Detection of interruptions in the welding seam
  • Measuring speed 30m/min
tracking-welding-seam-pipelines.jpg
tracking-welding-seam-pipelines-2.jpg

Gap measurement on car bodies

  • Gap width
  • Alignment of the car body panels
  • Special algorithms are used to enable measurements on any car color
  • Fully automated using in production lines of various car manufacturers
gap-measurement-car-bodies.jpg
gap-measurement-car-bodies2.jpg

Measurement of forged steel wheel tires

  • Inline measurement right after the forging process at the company Schmiedewerk Gröditz GmbH
  • Temperature 1200°C
  • Different dimensions are checked
  • Cooling housing by customer
measurement-forged-steel-wheel-tires.jpg

V-profile measurement

  • Building up in several process steps
  • Continous monitoring of gap width and depth 
  • Tracking of the welding head based on the position of the gap center
v-profile-measurement-2.jpg
v-profile-measurement.jpg

Angle measurement on pin contacts

  • Short cycle times, fast measurements
  • Several pin contacts are measured in every housing
  • Measurement of any single contact
angle-measurement-on-pin-contacts.jpg
angle-measurement-on-pin-contacts-2.jpg
Wood

Defect detection on counter tops

  • Glueing of the end strip is partially not flush
  • Detection of grooves between the two parts shows defects
defect-detection-on-counter-tops.jpg
defect-detection-on-counter-tops-2.jpg

Control of the contour on timber floor board

  • Difference in brightness due to the texture
  • The height difference between the lowest and highest point is analysed
  • Measuring on a width of 130 mm
  • Speed: 10 m/s
contour-control-timber-floor-board.jpg
contour-control-timber-floor-board-2.jpg

Control of wooden plugs

  • Analysis of the reflection intensity
  • Analysis of the elevation profile
  • scanSYSTEM ImageAnalyser
  • Checking: Roundness, resin embedding, breakouts, tilt, ….
  • OK/NOK data is transferred to a PLC via RS422
control-wooden-plugs.jpg
control-wooden-plugs-2.jpg

Control of wooden planks on knotholes

  • Checking for defects on the surface
  • Quantity, size and shape of the defects is displayed
  • Calculation with the measurement values and transfer to the control system
control-wooden-planks-knotholes.jpg
control-wooden-planks-knotholes-2.jpg

Rectangularity of wooden balks

  • A continuous incoming goods inspection is realised at the plant of the customer
  • The good and constant quality of the final product is assured
rectangularity-of-wooden-balks.jpg
rectangularity-of-wooden-balks-2.jpg

Control of springs on parquet planks

  • Target material: wood
  • Detection of the upper edge
  • Detection of the notch and monitoring of the edges
control-springs-parquet-planks.jpg
control-springs-parquet-planks-2.jpg

Defects on the surface of parquet planks

  • Find the minimum and maximum point of the surface
  • If a critical value is reached a defect will be detected
  • This shows sinks or inclusions
defects-surface-parquet-planks.jpg
defects-surface-parquet-planks-2.jpg

Gap measurement on wood

  • Target material: wood
  • Control of the gap width
  • Control of the alignment
gap-measurement-wood.jpg
gap-measurement-wood-2.jpg
Plastics

Position of decorative stitching on airbags

  • Constant run and completeness are checked
  • Defects would be seen by the car buyer directly
  • Promotion for the brand image by means of visible quality
position-decorative-stitching-airbags.jpg
position-decorative-stitching-airbags-profile.jpg

Measurement of the chip thickness in cards

  • Control of the presence
  • Measurement of the chip thickness relatively to the card‘s surface
  • Partially shiny surfaces
  • Varying printing colours
measurement-chip-thickness-cards.jpg
measurement-chip-thickness-cards-profile.jpg

Detection of defects on pipe insulations

  • Detection by searching for grooves
  • Also small defects can be detected
  • Different surface reflection on the outer and inner material
detection-defects-pipe-insulations.jpg
detection-defects-pipe-insulations-profiles.jpg

Adhesive beads on geometry

  • Presence of the adhesive bead
  • height and width of the adhesive bead
  • Internal and external height of the object
adhesive-beads-geometry.jpg
adhesive-beads-geometry-profile.jpg

Adhesive bead control on stove borderings

  • Using two scanners
  • Detection of presence
  • Control of width and height
adhesive-bead-control-stove-borderings.jpg

Dimension control on packaging tapes

  • Measurement of width
  • Measurement of thickness
  • Highspeed measurement
dimension-control-packaging-tapes.jpg
dimension-control-packaging-tapes-profile.jpg

Position control on a lid‘s grip

  • The lid‘s grip is turned around and when the seam is detected the rotation stopps
position-control-lid-grip.jpg
position-control-lid-grip-profiles.jpg

Process control in the production of plastic cups

  • Control of several dimensions
  • Detection of unacceptable bulges
  • These bulges are based on problems during the extrusion
process-control-production-plastic-cups.jpg
process-control-production-plastic-cups-profile.jpg

Gap measurement in vehicle interiors

  • Measurement of the gap width on various materials like rubber, metal and plastic
  • Alignment control between different parts of the interior
gap-measurement-vehicle-interiors.jpg
gap-measurement-vehicle-interiors-profile.jpg

Gap measurement on plastic profiles

  • Measurement on high speed
  • Black shiny surface
gap-measurement-plastic-profiles.jpg
gap-measurement-plastic-profiles-2.jpg

Detection of flash on injection molding parts

  • Mass production
  • Flash is a visual defect
  • Flash provides an indication on changes in the process parameters
detection-flash-injection-molding-parts.jpg
detection-flash-injection-molding-parts-profile.jpg

Automated machinery winding fiber cable

  • Fiber cables are damaged when they are winded inaccurately
  • Obvious reduction of the loss by using a winding machine that is checking the process contactless with a laser scanner
  • Complete turnkey solution by a system integrator
  • Winding speed up to 5 m/s
automated-machinery-winding-fiber-cable.jpg
automated-machinery-winding-fiber-cable-screen.jpg
Rubber

Position of the rubber grip on golf clubs

  • High resolution and fast measurement
  • Final customers make high demands on feel and look of the golf clubs
  • Non-contact measurements treat the material with care
  • Complete turnkey measurement system by a system integrator
position-rubber-grip-golf-clubs.jpg
position-rubber-grip-golf-clubs-screen.jpg

Rubber profile control

  • height and width of the inner shape
  • Angle between the two flans
  • height of the outer shape
rubber-profile-control.jpg
rubber-profile-control-profile.jpg

Position and thickness of layers on a roll

  • Target material: black rubber
  • Calculation of step heights
  • Determination of edge positions
position-thickness-layers-roll.jpg
position-thickness-layers-rol-profilel.jpg

Sealing beads in vehicle interiors

  • Detection of presence
  • Detection of defects like changes in width or height
sealing-beads-vehicle-interiors.jpg
sealing-beads-vehicle-interiors-profile.jpg

Tire control

  • Tire control system developed by ME-Inspection
  • 50mW-laser for Highspeed-measurements on black rubber (high light absorbing surface)
  • Profile and concentricity control
tire-control.jpg
tire-control-2.jpg

Measurement of rubber profiles

  • Control of dimensional accuracy
  • Mat black surface
  • High profile frequency
measurement-rubber-profiles.jpg
measurement-rubber-profiles-profile.jpg

Roll measurement

  • height of the roll compared to the position of the stoppers
  • Width of the tires
  • Width of the stoppers
  • Measurement during tire rotation
roll-measurement.jpg
roll-measurement-profile.jpg
More

Thickness measurement on foam material

  • Point measurement is not possible because of the rough surface
  • Averaging of the profile to detect the thickness
thickness-measurement-foam-material.jpg
thickness-measurement-foam-material-profile.jpg

Quality assurance for railway sleepers

  • Single profiles are matched to build a 3D model
  • Control of all specific dimensions by customer owned software
  • The target is to minimize the rejects in the production by means of realtime process adaptions
  • Aggressive dust and dirt
  • Great variations in temperature
quality-assurance-railway-sleepers.jpg

Height measurement on wine gums

  • Quality control
  • Control of different measures, especially height
  • Tests in laboratory
  • Sample check
height-measurement-wine-gums.jpg
height-measurement-wine-gums-profile.jpg

Thickness measurement on glass elements

  • Depending on the sort of the glass it can be measured with blue or red scanner (depending on the surface)
  • By means of the special scanCONTROL algorithms the correct reflection can be detected
thickness-measurement-glass-elements.jpg
thickness-measurement-glass-elements-profile.jpg

Joining gap at glued optical glasses

  • The blue laser light does not diffuse into the red glass
  • Gap width from 0.3 to 1 mm
  • The material change from metal to glass does not cause problems in this case
joining-gap-glued-optical-glasses.jpg
joining-gap-glued-optical-glasses-profile.jpg

Surface control of adhesive foils

  • Foil width up to 1 m
  • Detection of pleats and deepenings
  • The measurement works with one single traversing scanner, as every defect that appears is continued on the full length
surface-control-adhesive-foils.jpg
surface-control-adhesive-foils-profile.jpg

Control of transparent glue beads

  • The blue laser light does not diffuse into the material as much as the red light
  • Scanning of the conture by means of a roboter arm
  • Control of the completeness and detection of blurred parts
control-transparent-glue-beads.jpg
control-transparent-glue-beads-profile.jpg

Adhesive bead measurement

  • Measurement of the adhesive bead in a rubber groove
  • Monitoring of the bead height
  • Monitoring of the bead width
adhesive-bead-measurement.jpg
adhesive-bead-measurement-screen.jpg

Control of stampings on leather

  • Control of the correct depth of stamping
  • Optical character recognition (OCR) by customers software to recognize e.g. serial numbers, part numbers, automatically.
control-stampings-leather.jpg
control-stampings-leather-screen.jpg

Profile measurement on shingles

  • Control of dimensional accuracy
  • Shiny surfaces
  • Measurement on different positions by switching the scanning parameters directly on the scanCONTROL
profile-measurement-shingles.jpg
profile-measurement-shingles-profile.jpg

Measurement of edges on foam material

  • Measurement of angles
  • Uneven dark surface
  • Averaging above several points to get a solid signal
measurement-edges-foam-material.jpg
measurement-edges-foam-material-profile.jpg

Volume control on a potato slice

  • To small slices are separated out
  • The limits for minimal and maximal thickness are observed
  • For quality control because of continuous baking times
volume-control-potato-slice.jpg
volume-control-potato-slice-screen.jpg