Leadership in fully automated surface inspection
reflectCONTROL Automotive enables the fully automatic inspection of painted car bodies. These robotic systems enable the detection, three-dimensional measurement and classification of typical paint defects.
Impressing with high precision and repeatability, the reflectCONTROL systems can be combined with automatic processing and marking systems. This is how reflectCONTROL Automotive enables a fully automatic process from paint defect inspection and evaluation to automatic post-processing.
Features
- Defect detection until the edges <1 mm
- Even measures design edges and contrast roofs
- Easy adaption to the opening angle
- Large measurement area >98 % of the outer surface
- High positional accuracy of defects
- 2-in-1: defect detection & appearance evaluation
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Contact
Micro-Epsilon USA Headquarters
Efrain Arredondo
Micro-Epsilon America | East Regional Office
CT, DC, DE, MA, MD, ME, NH, NJ, NY, PA, RI, VT
Steve Sochowski
Micro-Epsilon America | Mid West Regional Office
IL: 600-619, IN, KY, MI, OH, PA: 150-167, WI: 530-539, 541-545, 549, WV
Jerry Carayanis
Micro-Epsilon America | Western Regional Office
AK, CA, HI, NV, OR, WA
Friedrich "Fritz" Gebessler
Micro-Epsilon America | Central Regional Office
AZ, CO, IA, ID, IL: 620-629, KS, LA, MN, MO, MT, ND, NE, NM, OK, SD, TX, UT, WI: 540, 546-548, WY
Tim Prentice
Micro-Epsilon America | South East Regional Office
AL, AR, FL, GA, MS, NC, SC, TN, VA
Holger Kopp
Micro-Epsilon America | Northern California Direct Office
CA: 932, 934, 936 - 961 (Northern Cal)
Tim Fauser
Instrumentation Resources
IL
T&M Instruments
T&M Instruments
LA, OK, TX
Josh Gordon
Process Technology, Inc.
NM
Mike Hallenbeck
Process Technology, Inc.
ID, MT, UT, WY
Al Reithmeier, Kevin Corcoran
Analectro
DC, DE, MD, NJ PA: 168 - 196
Kurt Jacoby, Chris Jacoby
Dempsco
KY, IN, WV, OH: 430-433, 437-459 PA: 150-167
Philip Theaker, John Callaghan
Preferred Technical Resources
MI, OH: 434 - 436
John Saporito
MCT/RAM - Corporate Office
NY 120 - 123, 128 - 149
John Gustafson
MCT/RAM - Lower New York and New York City
NY 100 - 119, 124 - 127
Jon Korus
Instrumentation Resources
WI: 530 - 539, 541 - 545, 549
Tony Marquette
Instrumentation Resources
IA, KS, MN, MO, ND, NE, SD, WI: 540, 546 - 548
Ed Querfeld
Equipoise Technologies, LLC
OR, WA
Tim DiPeri
CASECO
AL, AR, MS, TN FL: 324 - 325
Dave Richardson, Bob McCartney
CAL Industrial Sales Co.
CA: 932, 934, 936 - 961 (Northern Cal) NV: 892 - 898
Superior technology with unsurpassed detection rate
With reflectCONTROL Automotive, car manufacturers achieve a detection rate of over 98.5 % - always reproducible, regardless of the body color and the performance of an auditor.
Due to the high positional accuracy of the defects, the latter are detected and located precisely which enables subsequent, automatic post-processing, e.g., robot grinding.
The inspection system achieves outstanding area coverage and detects defects up to <1 mm from the edges. It also measures design edges and is flexible enough to allow easy adaption to the opening of movable components such as doors and flaps.
The unique 3D reconstruction feature allows for each defect to be assigned characteristics such as height, depth and volume. The data acquired is stored in an XML file and is available to the user at any time. In addition, the data can be read into the user's quality systems.
Integrated appearance measurement without additional hardware
The appearance is evaluated from the captured images - without additional hardware. The non-contact evaluation impresses with its high repeatability and is fully integrated. Any number of measurement positions can be defined for the appearance evaluation, which corresponds to a full-surface measurement - for any number of vehicles.
Integrated 6D offset correction
The reflectCONTROL inspection systems have an integrated offset correction that compensates for positional tolerances.
They calculate fully automatically the position of the car body in the inspection station. Consequently, the measurement position of the sensors is adapted accordingly which enables a fast, precise and highly repeatable measurement.
Easy teach-in of new car body types
The user can directly teach-in new car body types using the simulation tool which enables path planning under consideration of the required cycle times. Due to the robot-based inspection, new vehicle types can be quickly implemented.
AI-based classification
For AI-based classification, Micro-Epsilon offers a tool that can be trained with defect data by the user. The more data is taught, the more information is available for the optimization of the defect classes.
Automatic set-up of all car body colors
Furthermore, the innovative reflectCONTROL systems offer a feature for automatic color calibration. This is particularly advantageous for individual paints and new model ranges.
After the production department has transmitted a new color code, the system automatically sets up the parameters and assigns them to the new color code.
One partner for the entire project
As the general contractor, Micro-Epsilon handles the entire project planning. In addition to measurement technology, this includes robot design, planning, integration into existing control systems and the implementation of data and software interfaces. You also receive packages for regular service and maintenance of the systems.
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Contact
Micro-Epsilon USA Headquarters
Efrain Arredondo
Micro-Epsilon America | East Regional Office
CT, DC, DE, MA, MD, ME, NH, NJ, NY, PA, RI, VT
Steve Sochowski
Micro-Epsilon America | Mid West Regional Office
IL: 600-619, IN, KY, MI, OH, PA: 150-167, WI: 530-539, 541-545, 549, WV
Jerry Carayanis
Micro-Epsilon America | Western Regional Office
AK, CA, HI, NV, OR, WA
Friedrich "Fritz" Gebessler
Micro-Epsilon America | Central Regional Office
AZ, CO, IA, ID, IL: 620-629, KS, LA, MN, MO, MT, ND, NE, NM, OK, SD, TX, UT, WI: 540, 546-548, WY
Tim Prentice
Micro-Epsilon America | South East Regional Office
AL, AR, FL, GA, MS, NC, SC, TN, VA
Holger Kopp
Micro-Epsilon America | Northern California Direct Office
CA: 932, 934, 936 - 961 (Northern Cal)
Tim Fauser
Instrumentation Resources
IL
T&M Instruments
T&M Instruments
LA, OK, TX
Josh Gordon
Process Technology, Inc.
NM
Mike Hallenbeck
Process Technology, Inc.
ID, MT, UT, WY
Al Reithmeier, Kevin Corcoran
Analectro
DC, DE, MD, NJ PA: 168 - 196
Kurt Jacoby, Chris Jacoby
Dempsco
KY, IN, WV, OH: 430-433, 437-459 PA: 150-167
Philip Theaker, John Callaghan
Preferred Technical Resources
MI, OH: 434 - 436
John Saporito
MCT/RAM - Corporate Office
NY 120 - 123, 128 - 149
John Gustafson
MCT/RAM - Lower New York and New York City
NY 100 - 119, 124 - 127
Jon Korus
Instrumentation Resources
WI: 530 - 539, 541 - 545, 549
Tony Marquette
Instrumentation Resources
IA, KS, MN, MO, ND, NE, SD, WI: 540, 546 - 548
Ed Querfeld
Equipoise Technologies, LLC
OR, WA
Tim DiPeri
CASECO
AL, AR, MS, TN FL: 324 - 325
Dave Richardson, Bob McCartney
CAL Industrial Sales Co.
CA: 932, 934, 936 - 961 (Northern Cal) NV: 892 - 898